Custom front panels

Here’s a vendor we recommend, and a photo of some parts they made for us.

photo of parts made by Front Panel Express for our Diff Amp project

When you make one or 10 of something it can be difficult to make it look ‘real’, that is, to make it look finished. Sometimes the Dymo-Marker labels are OK, say in a sci-fi movie, for your Custom Flux-Capacitor. But other times, you want the prototype to look clean.

We have enjoyed using the services of FrontPanelExpress to make some custom front panels for our projects. They provide free software, that’s simple and easy to use, and you upload the files to their on line ordering … and you get great parts back. A variety of anodized aluminum options and thicknesses.

They will engrave text, add paint colors into the text -makes a very nice professional looking prototype or short run of parts.

Just imagine – they can easily make a D-shaped hole for the BNC – so it won’t UNSCREW and FALL OUT !!! That alone is worth the price of admission. I can’t find my D-shaped drill bit …

They can do a lot of things that are a pain to do by hand – countersink holes, nice RS-232 type D-cutouts, square holes, etc. Check out their site for some examples.

We also made a Plexiglass panel – this allows us to compensate for the very annoying differences in height of the switches and knobs – and it allows simple paper graphics to be protected. We also considered making a glowing logo, but have not yet done that.

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